Q.Write down the reactions taking place in different zones in the blast furnace during the extraction of iron.
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The blast furnace is charged from the top with a mixture of roasted iron ore (mainly haematite, ), coke, and limestone (). A blast of hot air is blown in near the bottom, through nozzles called tuyeres. As the charge descends, it passes through zones of progressively increasing temperature (roughly 500 K near the top to over 2000 K near the bottom), and different reactions occur in each zone.
Step 2 – Combustion zone (near the tuyeres, hottest, ~2170 K)
Coke burns in the blast of hot air:
The formed then reacts with excess hot coke just above:
This carbon monoxide is the main reducing agent that rises up through the furnace.
Step 3 – Reduction zone (upper/cooler region, ~500–800 K) — indirect reduction by CO
As CO rises into the cooler upper zones, it progressively reduces haematite:
(and partially, )
Step 4 – Middle zone (~900–1500 K) — limestone decomposition
Limestone charged along with the ore decomposes:
Step 5 – Lower zone (~1500–1600 K) — direct reduction and slag formation
Any remaining FeO is reduced directly by carbon at this higher temperature:
The lime (CaO) formed combines with silica gangue to form slag:
Step 6 – Collection …
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