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Exercises · 1.8

Q.Answer the following:

(a) You are given a thread and a metre scale. How will you estimate the diameter of the thread?
(b) A screw gauge has a pitch of 1.0 mm1.0\ \text{mm} and 200 divisions on the circular scale. Do you think it is possible to increase the accuracy of the screw gauge arbitrarily by increasing the number of divisions on the circular scale?
(c) The mean diameter of a thin brass rod is to be measured by vernier callipers. Why is a set of 100 measurements of the diameter expected to yield a more reliable estimate than a set of 5 measurements only?
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To estimate a thread's diameter with a metre scale, measure the total length of many tightly wound turns and divide by the number of turns, effectively amplifying the small dimension to overcome the scale's least count. While increasing divisions on a screw gauge's circular scale theoretically improves precision, practical limits like readability and mechanical imperfections prevent arbitrary accuracy increases. A larger set of measurements (e.g., 100 vs. 5) yields a more reliable estimate because averaging statistically reduces the impact of random errors.

(a) Estimating the diameter of a thread using a metre scale

The challenge here is that a typical metre scale has a least count of 1 mm1\ \text{mm}. The diameter of a thin thread is usually much smaller than 1 mm1\ \text{mm}, making direct measurement impossible with this instrument. To overcome this, we use a technique that amplifies the small dimension, allowing us to measure a larger, measurable quantity from which the small dimension can be derived. This is a common strategy when the quantity to be measured is smaller than the least count of the available instrument.

  1. Gather materials: You will need the thread, a metre scale, and a cylindrical object like a pencil, pen, or a thin rod.
  2. Wrap the thread: Tightly and closely wrap the thread around the cylindrical object. Ensure there are no gaps between successive turns and that the turns do not overlap. Wrap it for a significant number of turns, say 20, 50, or even 100 turns, depending on the thread's thickness and the length available on the cylinder. Let's denote the number of turns as NN.
  3. Measure the total length: Using the metre scale, measure the total length occupied by these NN turns of the thread on the cylindrical object. For example, if you wrapped 50 turns, measure the length from the start of the first turn to the end of the 50th turn. Let this total length be LL.
  4. Calculate the diameter: Since the turns are tightly packed, the total length LL is approximately equal to NN times the diameter of a single thread. Therefore, the diameter dd of the thread can be estimated as:

d=LNd = \frac{L}{N}

For instance, if 50 turns occupy a length of $10\ \text{mm}$, then the diameter $d = \frac{10\ \text{mm}}{50} = 0.2\ \text{mm}$.
Tip

The more turns (NN) you wrap, the larger the total length (LL) will be. This reduces the percentage error in your measurement. If the least count of the scale is ΔLLC\Delta L_{LC}, the absolute error in measuring LL is ΔLLC\Delta L_{LC}. The percentage error in LL is ΔLLCL×100%\frac{\Delta L_{LC}}{L} \times 100\%. Since d=L/Nd = L/N, the percentage error in dd will be the same as in LL. By increasing NN, you increase LL, thereby decreasing the percentage error in the final diameter calculation.

  1. Repeat for reliability: To improve the reliability of your estimate, repeat the process a few times, perhaps wrapping the thread on a different section of the cylinder or using a different number of turns. Calculate the mean of these diameter estimates.

(b) Screw gauge accuracy and increasing circular scale divisions

A screw gauge is designed to measure small lengths with high precision. Its precision is quantified by its least count.

The least count (LC) of a screw gauge is given by:

LC=PitchNumber of divisions on the circular scale\text{LC} = \frac{\text{Pitch}}{\text{Number of divisions on the circular scale}}

where Pitch is the distance moved by the screw for one complete rotation of the circular scale.

In this problem, the screw gauge has a pitch of 1.0 mm1.0\ \text{mm} and 200 divisions on the circular scale.

The least count is:

LC=1.0 mm200=0.005 mm\text{LC} = \frac{1.0\ \text{mm}}{200} = 0.005\ \text{mm}

The question asks if it's possible to increase the accuracy arbitrarily by increasing the number of divisions on the circular scale.

Theoretically, yes, increasing the number of divisions on the circular scale does decrease the least count, which implies an increase in precision. For example, if we increase the divisions to 400, the least count becomes 1.0 mm/400=0.0025 mm1.0\ \text{mm} / 400 = 0.0025\ \text{mm}, which is a smaller value, indicating higher precision.

However, in practice, it is not possible to increase the accuracy arbitrarily by simply increasing the number of divisions. There are several limiting factors:

  1. Readability: As the number of divisions increases, the spacing between adjacent divisions on the circular scale becomes smaller. Beyond a certain point, these divisions become too close to distinguish clearly with the naked eye, making it difficult for the observer to read the exact coinciding division accurately. This introduces human error, negating the theoretical gain in precision.
  2. Manufacturing Precision: Producing a screw gauge with an extremely high number of perfectly uniform and precisely etched divisions is technologically challenging and expensive. Any imperfections in the spacing or etching of these divisions would introduce errors.
  3. Mechanical Limitations: The screw mechanism itself has inherent limitations.
    • Backlash error: This is the play or looseness in the screw and nut mechanism. When the direction of rotation is reversed, the screw might not immediately move, leading to an error.
    • Friction and wear: Over time, friction and wear in the screw threads can affect the smooth and precise movement, limiting accuracy.
    • Elastic deformation: The material of the screw gauge itself, or the object being measured, can undergo slight elastic deformation under the pressure applied by the screw, especially when aiming for extremely high precision.
  4. Environmental Factors: Temperature fluctuations can cause expansion or contraction of the screw gauge components, affecting its accuracy. Dust and dirt can also interfere with the smooth operation.

Therefore, while increasing divisions improves theoretical precision up to a point, practical constraints impose a limit on the achievable accuracy.

(c) Reliability of 100 measurements vs. 5 measurements

When measuring a physical quantity, such as the diameter of a brass rod using vernier callipers, our measurements are always subject to errors. These errors can be broadly classified into systematic errors and random errors.

  • Systematic errors are consistent and reproducible errors that affect all measurements in the same way (e.g., zero error in the instrument, calibration errors). These errors cannot be reduced by taking multiple measurements and averaging. They must be identified and corrected for. …

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