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Chemistry · Ch 6 — Polymers

Condensation Polymerisation and Nylon-6,6

6.3

Condensation Polymerisation and Nylon-6,6

Condensation polymerisation (also called step-growth polymerisation) builds a polymer by repeatedly reacting together two bifunctional (or polyfunctional) monomers -- each carrying two reactive functional groups, one at each end -- with the elimination of a small molecule, most often water, at every linking step. Unlike addition polymerisation, where one chain grows continuously by adding monomers one at a time to a single reactive end, condensation polymerisation proceeds through many independent, simultaneous small steps: any two monomers, or any monomer and a partly-formed short chain, or two partly-formed chains, can react with each other and eliminate a small molecule at any stage, so the average chain length grows slowly and steadily across the whole reaction mixture rather than shooting up quickly in a few chains.

Nylon-6,6, the classic example prescribed by the syllabus, is formed by heating together two different bifunctional monomers under pressure: hexamethylenediamine, H2N–(CH2)6–NH2\text{H}_2\text{N--}(\text{CH}_2)_6\text{--NH}_2 (a diamine, six carbons between its two −NH2-\text{NH}_2 groups), and adipic acid, HOOC–(CH2)4–COOH\text{HOOC--}(\text{CH}_2)_4\text{--COOH} (a diacid, six carbons total counting both carboxyl carbons, four −CH2−-\text{CH}_2- between them). At each linking step, one −NH2-\text{NH}_2 group of the diamine reacts with one −COOH-\text{COOH} group of the diacid to form an amide (peptide-type) linkage, −CO–NH−-\text{CO--NH}-, releasing one molecule of water:

n H2N–(CH2)6–NH2+n HOOC–(CH2)4–COOH→[−NH–(CH2)6–NH–CO–(CH2)4–CO–]n+2n H2On\,\text{H}_2\text{N--}(\text{CH}_2)_6\text{--NH}_2 + n\,\text{HOOC--}(\text{CH}_2)_4\text{--COOH} \rightarrow \big[-\text{NH--}(\text{CH}_2)_6\text{--NH--CO--}(\text{CH}_2)_4\text{--CO--}\big]_n + 2n\,\text{H}_2\text{O}

so the repeat unit is [−NH–(CH2)6–NH–CO–(CH2)4–CO–]n\big[-\text{NH--}(\text{CH}_2)_6\text{--NH--CO--}(\text{CH}_2)_4\text{--CO--}\big]_n, containing two amide linkages per repeat unit. The polymer's name records exactly how many carbon atoms each monomer contributes: 'nylon-6,6' because the diamine has 6 carbons and the diacid also has 6 carbons (this naming convention distinguishes it from other nylons, such as nylon-6, made from a single monomer, caprolactam, with 6 carbons). …