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Exercises · 6.25

Q.What is the role of graphite rod in the electrometallurgy of aluminium?

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Step 1 – Setup of the Hall–Héroult electrolytic cell

In the electrolytic extraction of aluminium, purified alumina is dissolved in molten cryolite (with some fluorspar) inside a steel vessel lined internally with carbon, which serves as the cathode. A number of thick graphite (carbon) rods are dipped into the molten electrolyte from above — these serve as the anode.

Step 2 – Electrode reactions

On passing a strong direct current:

  • At the cathode (carbon lining): Al3+Al^{3+} ions are reduced to molten aluminium metal, which, being denser, collects at the bottom of the cell and is periodically tapped off.

Al3++3e−→Al(l)Al^{3+} + 3e^- \rightarrow Al(l)

  • At the anode (graphite rods): oxide ions are oxidised, releasing oxygen gas.

2O2−→O2(g)+4e−2O^{2-} \rightarrow O_2(g) + 4e^-

Step 3 – Why the graphite rods get consumed

The oxygen gas generated at the anode, at the high operating temperature of the cell (~1140–1200 K), reacts with the carbon of the graphite anode itself:

C(s)+O2(g)→CO2(g)and/or2C(s)+O2(g)→2CO(g)C(s) + O_2(g) \rightarrow CO_2(g) \quad \text{and/or} \quad 2C(s) + O_2(g) \rightarrow 2CO(g)

This means the graphite anode is continuously burnt away/oxidised during operation, and so it has to be periodically lowered and eventually replaced as it wears down — this is a routine operating requirement of the process, unlike the carbon cathode lining, which is not consumed in the same way.

Step 4 – Summary of role …

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