Q.Arrange the following metals in the order in which they displace each other from the solution of their salts:
Al, Cu, Fe, Mg and Zn.
Concept understanding — Galvanic Corrosion
Galvanic Corrosion: From Intuition to Precision
Imagine you have two different metals — say, a copper pipe and an iron nail — and you connect them with a wire, then dip both into a bucket of salt water. If you come back a few hours later, the iron nail will be badly rusted, while the copper pipe will look almost untouched. Why?
The answer is galvanic corrosion. It is the accelerated corrosion of one metal when it is in electrical contact with a different metal in the presence of an electrolyte (like water with dissolved salts).
The Intuition: A "Battery" That Eats Metal
Think of a simple battery: you have two different metals (electrodes) and a chemical solution (electrolyte). One metal wants to give away electrons (it gets eaten away), and the other wants to accept them (it stays protected). That is exactly what happens in galvanic corrosion.
- The more reactive metal (the one that "wants" to corrode) becomes the anode. It loses electrons and dissolves into the electrolyte — that is the corrosion you see.
- The less reactive metal becomes the cathode. It does not corrode; instead, it accepts electrons from the anode, often causing the electrolyte near it to become alkaline or to produce hydrogen gas.
The key point: the two metals do not need to be physically touching. They just need electrical contact (through a wire or direct contact) and a continuous electrolyte (water, soil, concrete, etc.) to complete the circuit.
The Precise Statement
Galvanic corrosion is the electrochemical process in which a more active metal (the anode) corrodes preferentially when electrically coupled to a less active metal (the cathode) in the presence of an electrolyte. The driving force is the difference in their electrode potentials.
The Galvanic Series: The "Who Eats Whom" Chart
Not all metal pairs corrode equally. The galvanic series ranks metals and alloys by their tendency to corrode in seawater (a common electrolyte). The more negative (active) a metal is, the more likely it is to be the anode and corrode.
Here is a simplified version of the series (from most active/anodic to most noble/cathodic):
| Metal / Alloy | Relative Activity |
|---|---|
| Magnesium | Most active (anodic) |
| Zinc | |
| Aluminium | |
| Cadmium | |
| Mild steel / Iron | |
| Stainless steel (active) | |
| Tin | |
| Lead | |
| Copper | |
| Nickel | |
| Stainless steel (passive) | |
| Silver | |
| Titanium | |
| Gold / Platinum | Most noble (cathodic) |
A common mistake: students think the larger metal always corrodes. In reality, it is the more active metal that corrodes, regardless of size. However, the area ratio matters enormously — a small anode coupled to a large cathode corrodes very fast (like a tiny iron rivet holding a huge copper plate).
The Three Conditions for Galvanic Corrosion
For galvanic corrosion to occur, all three must be present:
- Two dissimilar metals (or the same metal in different environments, e.g., a steel pipe in soil vs. in air).
- Electrical contact between them (direct physical contact or through a wire).
- An electrolyte bridging them (water, moisture, soil, concrete, etc.).
Remove any one, and galvanic corrosion stops.
Real-World Examples
- The Statue of Liberty: The copper skin was originally separated from the iron framework by asbestos cloth. When the cloth degraded, the iron (anode) corroded rapidly because it was coupled to the huge copper (cathode) surface.
- Plumbing: Connecting a copper pipe directly to a galvanized steel pipe causes the steel to corrode near the joint.
- Marine environments: Aluminium boat hulls with bronze propellers — the aluminium corrodes unless protected by sacrificial anodes (zinc blocks).
How to Prevent It
- Avoid dissimilar metal contact where possible.
- Insulate the two metals with a non-conductive gasket or coating.
- Use a sacrificial anode — attach a more active metal (like zinc) that corrodes instead of the structure you want to protect.
- Coat both metals with paint or sealant, but be careful: if the coating on the anode is damaged, corrosion concentrates at the defect.
The same principle is used deliberately in cathodic protection — for example, zinc blocks are bolted to ship hulls or underground pipelines. The zinc corrodes sacrificially, protecting the steel.
The Bottom Line
Galvanic corrosion is not magic — it is simply a galvanic cell (a battery) where the anode metal is the "fuel" that gets consumed. The greater the difference in the galvanic series between the two metals, the stronger the driving force, and the faster the corrosion.
Galvanic corrosion is discussed in the NCERT/CBSE Class 12 Chemistry chapter on Electrochemistry, and ‘galvanic corrosion vs rusting’ or ‘sacrificial anode protection’ are frequently searched important-question topics for board exams and JEE Main. Understanding this electrochemical-cell-based explanation of corrosion is also useful for application-based NEET and CET chemistry questions.
Why this formula?
Galvanic Corrosion: Why the Key Formulas Hold
Galvanic corrosion occurs when two dissimilar metals are electrically connected in the presence of an electrolyte. The key formula that governs this is the mixed potential theory, which leads to the galvanic current and corrosion rate expressions.
Let's build the reasoning step-by-step.
1. The Core Idea: Two Electrodes, One Circuit
When metals M₁ (more active, e.g., zinc) and M₂ (more noble, e.g., copper) are connected:
- M₁ acts as the anode — it oxidizes (corrodes):
M1→M1n++ne−
- M₂ acts as the cathode — it reduces something (e.g., oxygen or H⁺):
O2+2H2O+4e−→4OH−(in neutral/alkaline)
or
2H++2e−→H2(in acidic)
The two metals are electrically connected (via a wire or direct contact), and the electrolyte completes the circuit. Electrons flow from M₁ to M₂.
2. The Mixed Potential: Why It Exists
Each metal, when alone in the electrolyte, has its own open-circuit potential (OCP) — the equilibrium potential for its half-reaction. For M₁, it's Ecorr,1; for M₂, it's Ecorr,2.
When connected, the system cannot stay at two different potentials. The entire metal couple must reach a single potential — the mixed potential Emix.
- Emix lies between Ecorr,1 and Ecorr,2.
- At Emix, the total anodic current from M₁ equals the total cathodic current from M₂ (charge conservation):
Ianode=Icathode
This is the fundamental equation of galvanic corrosion.
3. Deriving the Galvanic Current
Assume each electrode follows Butler-Volmer kinetics (for activation-controlled reactions). For the anode (M₁), the anodic current density ia at potential E is:
ia=i0,1exp(RTαaF(E−E0,1))
For the cathode (M₂), the cathodic current density ic is:
ic=i0,2exp(−RTαcF(E−E0,2))
Where:
- i0,1,i0,2 = exchange current densities
- αa,αc = transfer coefficients (typically ~0.5)
- F = Faraday constant
- R = gas constant
- T = temperature
- E0,1,E0,2 = standard reduction potentials
At the mixed potential Emix:
Igalvanic=A1⋅ia(Emix)=A2⋅ic(Emix)
Where A1 and A2 are the surface areas of the anode and cathode.
Why this holds: The net current from the anode must exactly balance the net current consumed at the cathode — otherwise, charge would accumulate, which is impossible in a steady-state circuit.
4. The Corrosion Rate Formula
The corrosion rate (mass loss per time) of the anode is given by Faraday's law:
Corrosion rate=n⋅F⋅ρIgalvanic⋅M
Where:
- M = molar mass of the anode metal
- n = number of electrons transferred per atom
- ρ = density of the metal
- F = Faraday constant (96,485 C/mol)
Why this holds: Each mole of metal oxidized releases n moles of electrons. The total charge passed Q=Igalvanic⋅t corresponds to moles of metal lost:
moles lost=nFQ=nFIgalvanic⋅t
Multiply by M/ρ to get volume or thickness loss.
5. The Area Effect: Why It Matters
From the mixed potential equation:
A1⋅ia(Emix)=A2⋅ic(Emix)
If the cathode area A2 is large relative to the anode area A1, then ia(Emix) must be large to balance the current. This means:
- Small anode + large cathode → severe galvanic corrosion (high current density on the anode).
- Large anode + small cathode → mild corrosion.
Why this holds: The current density on the anode is ia=Igalvanic/A1. For a fixed Igalvanic, smaller A1 gives higher ia, which accelerates corrosion.
6. The Driving Force: Potential Difference
The driving force for galvanic corrosion is the difference in open-circuit potentials:
ΔE=Ecorr,2−Ecorr,1
A larger ΔE generally leads to a larger Igalvanic, but the exact relationship depends on the polarization behavior (Tafel slopes) of both electrodes.
Why this holds: The mixed potential Emix is determined by the intersection of the anodic and cathodic polarization curves. A larger separation between the two curves shifts the intersection to a higher current.
Summary of Key Takeaways
| Concept | Formula | Why It Holds |
|---|---|---|
| Mixed potential | Ianode=Icathode | Charge conservation in a closed circuit |
| Galvanic current | A1ia(Emix)=A2ic(Emix) | Butler-Volmer kinetics + area balance |
| Corrosion rate | nFρIgalvanicM | Faraday's law of electrolysis |
| Area effect | Small anode → high ia | Current density inversely proportional to area |
| Driving force | ΔE=Ecorr,2−Ecorr,1 | Larger potential difference → larger current (generally) |
Exam tip: Always start with the mixed potential condition — it's the foundation. Then apply Faraday's law for the rate. Never forget the area ratio — it's the most common trick in exam problems.
The key idea is the reactivity series of metals — a more reactive metal will displace a less reactive metal from the solution of its salt.
Reasoning:
- Recall the standard reactivity series (most to least reactive): Mg > Al > Zn > Fe > Cu.
- A metal higher in the series can displace any metal below it from its salt solution.
- Therefore, the order of displacement ability is the same as the reactivity series.
The order of displacement is Mg>Al>Zn>Fe>Cu.
The order of displacement is determined by the standard reduction potentials (reactivity series). The most reactive metal (Mg) displaces all others, while the least reactive (Cu) displaces none. The final order of displacement is: Mg > Al > Zn > Fe > Cu.
Why This Works — The Concept of Galvanic Corrosion (Displacement)
When a metal is placed in a solution of a salt of another metal, a displacement reaction occurs if the more reactive metal (the one that loses electrons more easily) is the solid. The more reactive metal acts as the anode (oxidised), while the ions of the less reactive metal in solution get reduced and plate out as the solid metal.
Think of it as a tug-of-war for electrons. The metal with a more negative standard reduction potential (or a lower position in the electrochemical series) holds its electrons less tightly — it is more willing to give them away. So it will "kick out" any metal ion that has a less negative (more positive) reduction potential.
The standard reduction potentials (at 25°C) for the half-reactions involved are:
| Metal | Half-reaction | E∘ (V) |
|---|---|---|
| Mg | Mg2++2e−→Mg | −2.37 |
| Al | Al3++3e−→Al | −1.66 |
| Zn | Zn2++2e−→Zn | −0.76 |
| Fe | Fe2++2e−→Fe | −0.44 |
| Cu | Cu2++2e−→Cu | +0.34 |
The more negative the E∘, the stronger the reducing agent (the metal is more reactive). So the reactivity order from most reactive to least is: Mg > Al > Zn > Fe > Cu.
A common mistake is to think that a metal with a more positive reduction potential is more reactive. That is the opposite of the truth. A more positive E∘ means the metal ion is more easily reduced — meaning the metal itself is less reactive (it holds onto its electrons tightly).
Step-by-Step Reasoning
1. Identify the most reactive metal.
From the list, Mg has the most negative E∘ (−2.37 V). It will displace every other metal from their salt solutions. For example:
Mg+Cu2+→Mg2++Cu
Mg+Fe2+→Mg2++Fe
and so on.
2. Identify the next most reactive.
Al (−1.66 V) is less reactive than Mg but more reactive than Zn, Fe, and Cu. So Al will displace Zn, Fe, and Cu from their salts, but not Mg. For instance:
Al+Zn2+→Al3++Zn
but Al cannot displace Mg from Mg2+ because Mg is more reactive.
3. Continue down the series.
Zn (−0.76 V) will displace Fe and Cu, but not Mg or Al.
Fe (−0.44 V) will displace only Cu, but not Mg, Al, or Zn.
Cu (+0.34 V) is the least reactive — it cannot displace any of the others. In fact, Cu itself will be displaced by all the others.
4. Arrange the order of displacement.
The metal that displaces the most others is placed first. So the order in which they displace each other (from most displacing to least displacing) is exactly the reactivity series:
Mg>Al>Zn>Fe>Cu
You can remember this order using a mnemonic: "Mighty Al Zaps Fe Cu" — Mg, Al, Zn, Fe, Cu. The first metal in the list displaces all that come after it.
The order in which the metals displace each other from solutions of their salts is: Mg > Al > Zn > Fe > Cu.
Method: Electrochemical Series (Reactivity Series) Approach
This method uses the standard reduction potential (or reactivity) of metals to predict displacement reactions. A more reactive metal (higher on the reactivity series) will displace a less reactive metal from its salt solution.
Steps:
-
Recall the standard reactivity series for the given metals (from most reactive to least reactive):
- Mg (most reactive)
- Al
- Zn
- Fe
- Cu (least reactive)
-
Understand the displacement rule:
A metal can displace any metal below it in the series from its salt solution.
For example, Mg can displace Al, Zn, Fe, and Cu from their salts.
-
Arrange the metals in decreasing order of reactivity (this is the order of displacement ability):
- Mg → Al → Zn → Fe → Cu
-
Write the final order (from most displacing to least displacing):
- Mg > Al > Zn > Fe > Cu
Key Concept (Why this works):
- More reactive metals have a greater tendency to lose electrons (oxidise) and thus reduce the ions of less reactive metals.
- In the electrochemical series, metals with more negative reduction potentials are stronger reducing agents and will displace those with less negative (or positive) potentials.
Final Answer:
Mg>Al>Zn>Fe>Cu
Here are the common mistakes students make when tackling this galvanic series / displacement question, along with how to avoid each.
Mistake 1: Confusing the Reactivity Series Order
The Error: Students often misplace Al and Zn, or put Fe before Mg. A common wrong order is: Mg > Al > Zn > Fe > Cu (correct) vs. Mg > Zn > Al > Fe > Cu (incorrect — Al is actually more reactive than Zn in the electrochemical series).
Why it happens: In many everyday contexts (like the reactivity series taught in Class 10), Zn appears more reactive than Al because Al forms a protective oxide layer. However, in displacement reactions from salt solutions (aqueous medium), the standard electrode potential (E∘) is the true guide.
How to avoid:
- Memorise the electrochemical series for these five metals using their standard reduction potentials (E∘):
- Mg: −2.37 V (most reactive)
- Al: −1.66 V
- Zn: −0.76 V
- Fe: −0.44 V
- Cu: +0.34 V (least reactive)
- Trick: Remember the mnemonic "Mighty Al Zebras Fight Copper" (Mg > Al > Zn > Fe > Cu).
- Key rule: A metal with a more negative E∘ will displace a metal with a less negative (or positive) E∘ from its salt solution.
Mistake 2: Forgetting the Displacement Direction
The Error: Students write the order as Cu > Fe > Zn > Al > Mg (the reverse of the correct order).
Why it happens: They confuse "displaces" with "is displaced by." The question asks: "in the order in which they displace each other" — meaning the most reactive metal (which displaces all others) comes first.
How to avoid:
- Read carefully: "Displace each other" means metal A displaces metal B from B's salt. The most reactive metal displaces the most others.
- Use a simple test: If you put Mg metal into a solution of CuSO4, Mg displaces Cu. So Mg is more reactive than Cu. Therefore, Mg comes before Cu in the list.
- Correct order: Mg > Al > Zn > Fe > Cu (most reactive to least reactive).
Mistake 3: Ignoring the Role of the Oxide Layer on Aluminium
The Error: Students think Al is less reactive than Zn because Al doesn't visibly react with water or dilute acids in the lab.
Why it happens: Al has a tough, adherent oxide layer (Al2O3) that passivates it. In displacement reactions from salt solutions, this layer can slow down the reaction, but thermodynamically, Al is still more reactive than Zn.
How to avoid:
- Distinguish between kinetics and thermodynamics: The oxide layer affects rate (how fast), not spontaneity (whether it happens). In a salt solution, the oxide layer may dissolve or be breached, and Al will eventually displace Zn2+.
- Always use the standard electrode potential for the order, not your lab observation of a single reaction.
Mistake 4: Writing the Order as a List Without Justification
The Error: Students just write Mg, Al, Zn, Fe, Cu without showing the reasoning or the displacement reactions.
Why it happens: They memorise the order but don't understand the underlying concept.
How to avoid:
- Show at least one displacement reaction for each pair. For example:
- Mg displaces Al: 3Mg+2Al3+→3Mg2++2Al
- Al displaces Zn: 2Al+3Zn2+→2Al3++3Zn
- Zn displaces Fe: Zn+Fe2+→Zn2++Fe
- Fe displaces Cu: Fe+Cu2+→Fe2++Cu
- Conclusion: Since Mg displaces all others, it is the most reactive. Cu is displaced by all, so it is the least reactive.
Final Correct Answer (Exam-Ready Format)
Correct order: Mg>Al>Zn>Fe>Cu
Reasoning: Based on standard electrode potentials (E∘):
- Mg (−2.37 V) has the most negative E∘, so it is the strongest reducing agent and displaces all others.
- Cu (+0.34 V) has the most positive E∘, so it is the weakest reducing agent and is displaced by all others.
Common mistake to avoid: Do not reverse the order or misplace Al and Zn. Use the electrochemical series, not memory tricks that ignore the oxide layer.
- CBSE 2026Set ANNUAL1 markMCQQ.Formula of rust is :(a) FeO.xH2O(b) Fe3O4.xH2O(c) Fe2O3.xH2O(d) None of the above
›Reveal solutionSolution
Rust is hydrated iron(III) oxide, Fe₂O₃·xH₂O, formed by the electrochemical corrosion of iron.
Corrosion of iron is an electrochemical process. Moist air acts as an electrolytic medium; at one spot on the iron surface (anodic region) iron is oxidised:
Fe(s)→Fe2+(aq)+2e−
At another spot (cathodic region), dissolved oxygen is reduced in the presence of H⁺ (from H₂CO₃ formed by dissolved CO₂):
O2(g)+4H+(aq)+4e−→2H2O(l)
The Fe²⁺ formed is further oxidised by atmospheric oxygen to Fe³⁺, which combines with water to give hydrated iron(III) oxide — rust — with a variable amount of water of hydration, written as Fe₂O₃·xH₂O.
✓Final answer(c) Fe₂O₃·xH₂O
- CBSE 2025Set D1 markMCQQ.Rust is(a) Powdered iron(b) Ferrous oxide(c) Ferric oxide(d) Hydrated ferric oxide
›Reveal solutionSolution
Rust is hydrated ferric oxide, Fe2O3·xH2O, formed by electrochemical corrosion of iron in moist air.
Corrosion of iron in the presence of moisture and oxygen is an electrochemical process. Iron is oxidised (anode): Fe → Fe2+ + 2e-; oxygen is reduced at cathodic sites. The Fe2+ ions are further oxidised by atmospheric oxygen to Fe3+, which combines with water to form the brown, flaky deposit of hydrated ferric oxide, Fe2O3·xH2O — this is rust.
Hence rust is not simple ferrous or ferric oxide but the hydrated ferric oxide.
✓Final answer(D) Rust is hydrated ferric oxide, Fe2O3·xH2O.
- CBSE 2025Set ANNUAL1 markMCQQ.Galvanisation is applying a coating of:(a) Cr(b) Cu(c) Zn(d) Pb
›Reveal solutionSolution
Galvanisation is the coating of iron/steel with a protective layer of zinc.
Galvanisation is an anti-corrosion technique in which a thin coating of zinc (Zn) metal is applied to iron or steel articles (e.g. by hot-dip galvanising) to protect them from rusting. Zinc, being more reactive (more easily oxidised) than iron, acts as a sacrificial anode: it corrodes preferentially and also forms a protective oxide layer, thereby saving the underlying iron from corrosion, even where the coating is locally scratched.
✓Final answer(c) Zn
- CBSE 2024Set ANNUAL1 markQ.Write down the electrochemical reactions that takes place in the corrosion of iron.
›Reveal solutionSolution
Rusting is an electrochemical process: iron is oxidised at anodic spots, oxygen is reduced at cathodic spots, and the resulting Fe²⁺ is later air-oxidised to hydrated Fe₂O₃.
A droplet of water on an iron surface behaves like a tiny galvanic cell, with different regions of the same iron object acting as anode and cathode (driven by impurities/stress/oxygen-concentration differences).
At the anode (oxidation):
Fe(s)→Fe2+(aq)+2e−
At the cathode (reduction), in the presence of dissolved H+/O2:
O2(g)+4H+(aq)+4e−→2H2O(l)
The electrons released at the anode flow through the metal to the cathodic region, where they reduce oxygen. The Fe2+ formed then diffuses and is further oxidised by atmospheric oxygen to Fe3+, which precipitates as hydrated iron(III) oxide, Fe2O3⋅xH2O — rust:
4Fe2++O2+4H2O→2Fe2O3+8H+
✓Final answerAnode: Fe→Fe2++2e−; Cathode: O2+4H++4e−→2H2O; the Fe2+ formed is later oxidised by air to hydrated Fe2O3 (rust).
- CBSE 2024Set ANNUAL1 markMCQQ.Rust is a mixture of -(a) FeO and Fe(OH)3(b) FeO and Fe(OH)2(c) Fe2O3 and Fe(OH)3(d) Fe3O4 and Fe(OH)3
›Reveal solutionSolution
Rusting is an electrochemical (corrosion) process that oxidises iron to the +3 state, giving a hydrated mixture of ferric oxide (Fe2O3⋅xH2O) and ferric hydroxide, Fe(OH)3 — option (c).
Corrosion of iron (rusting) is an electrochemical process. At an anodic site iron is oxidised:
Fe→Fe2++2e−
and atmospheric oxygen dissolved in the surface moisture is reduced at a cathodic site:
O2+4H++4e−→2H2O
The Fe2+ formed is further oxidised by dissolved oxygen to Fe3+. This Fe3+ then combines with oxygen and water and deposits as hydrated ferric oxide, commonly written Fe2O3⋅xH2O, together with ferric hydroxide, Fe(OH)3. Rust is therefore a mixture in which the iron is entirely in the +3 (ferric) state, not a single pure compound. Among the given options, the pair in which both species are ferric (Fe3+) is Fe2O3 and Fe(OH)3.
[!ANSWER]
(c) Fe2O3 and Fe(OH)3.
- CBSE 2022Set ANNUAL1 markMCQQ.Rust is a mixture of(a) FeO and Fe(OH)3(b) FeO and Fe(OH)2(c) Fe2O3 and Fe(OH)3(d) Fe3O4 and Fe(OH)2
›Reveal solutionSolution
Rusting of iron is an electrochemical corrosion process in which iron is oxidized by atmospheric O2 and moisture to a hydrated Fe2O3/Fe(OH)3 mixture.
In the presence of moisture and dissolved O₂/CO₂, iron acts as the anode of a tiny electrochemical cell: Fe → Fe²⁺ + 2e⁻ at anodic spots; O₂ + 4H⁺ + 4e⁻ → 2H₂O (or O₂ + 2H₂O + 4e⁻ → 4OH⁻) at cathodic spots. The Fe²⁺ formed is further oxidized by dissolved oxygen to Fe³⁺, which precipitates as a hydrated mixture of Fe₂O₃ and Fe(OH)₃ — this reddish-brown flaky deposit is rust, roughly represented as Fe₂O₃·xH₂O.
✓Final answer(c) Fe₂O₃ and Fe(OH)₃.
- CBSE 2021Set A1 markMCQQ.The best way to protect iron from rusting is(a) making iron cathode(b) putting it in saline water(c) both (A) and (B)(d) none of these
›Reveal solutionSolution
Rusting is oxidation of iron; making iron the cathode (cathodic protection) stops it being oxidised, so it is the best protection.
Rusting is an electrochemical process in which iron is oxidised (Fe → Fe2+ + 2e-) at anodic sites. To stop it, we must prevent iron from acting as the anode.
-
(A) Making iron the CATHODE — cathodic protection (e.g. connecting a more active sacrificial metal like Zn or Mg, or an impressed current) — forces iron to be reduced/protected rather than oxidised. This is the most effective method.
-
(B) Putting iron in saline water actually SPEEDS UP rusting, because dissolved salts increase the conductivity of the electrolyte.
-
Since (B) is harmful, (C) 'both A and B' and (D) 'none' are wrong.
✓Final answer(A) making iron cathode.
-
- CBSE 2020Set 56/1/11 markQ.Out of zinc and tin, whose coating is better to protect iron objects?
›Reveal solutionSolution
The key idea is Galvanic Corrosion — when two metals are in contact in an electrolyte, the more active (anodic) metal corrodes preferentially, protecting the less active (cathodic) metal. For iron, zinc coating is better because zinc is more reactive than iron and acts as a sacrificial anode, whereas tin is less reactive and only protects as long as the coating is intact.
Why This Question Matters
This isn't just a memorisation problem — it's about understanding how corrosion protection actually works in the real world. Iron objects rust because iron readily gives up electrons to oxygen and moisture. When you coat iron with another metal, you're changing the electrochemical behaviour of the surface. The question asks: which coating — zinc or tin — gives better long-term protection?
The answer depends on the electrochemical series and what happens when the coating gets scratched.
Step-by-Step Reasoning
1. Recall the reactivity order of the three metals
In the electrochemical series (from most reactive to least):
Zn>Fe>Sn
- Zinc is more reactive (more anodic) than iron.
- Tin is less reactive (more cathodic) than iron.
Standard reduction potentials (at 25°C):
Zn2++2e−Fe2++2e−Sn2++2e−→ZnE∘=−0.76 V→FeE∘=−0.44 V→SnE∘=−0.14 V
More negative E∘ means greater tendency to lose electrons (oxidise).
2. Understand what happens when the coating is intact
When the coating is perfect (no scratches), both zinc and tin protect iron by simply acting as a physical barrier — they keep oxygen and moisture away from the iron surface. In this ideal scenario, both work equally well.
But coatings never stay perfect forever. Scratches happen.
3. Analyse the scratched coating scenario — this is the crux
When a scratch exposes the underlying iron to the environment, you now have two different metals in electrical contact through the electrolyte (moist air, water). This creates a galvanic cell.
NoteIn a galvanic cell, the more reactive metal becomes the anode and corrodes (loses electrons). The less reactive metal becomes the cathode and is protected (gains electrons).
Case 1: Zinc coating (scratched)
- Zinc is more reactive than iron → Zinc becomes the anode.
- Iron becomes the cathode.
- Result: Zinc corrodes instead of iron. Even at the scratch site, the iron is protected because electrons flow from zinc to iron. This is called sacrificial protection or cathodic protection.
Case 2: Tin coating (scratched)
- Tin is less reactive than iron → Iron becomes the anode.
- Tin becomes the cathode.
- Result: Iron corrodes at the scratch site, and the corrosion actually accelerates because the tin coating acts as a large cathode, driving the anodic reaction on the exposed iron. This is worse than having no coating at all!
Watch outA common mistake is to think "any coating is better than none." For tin on iron, a scratched coating actually promotes rusting because it sets up a galvanic cell where iron is the sacrificial metal. Tin cans are made of steel coated with tin, but they rely on the tin being intact — once scratched, the can rusts quickly.
4. Consider practical examples
- Galvanised iron (zinc-coated iron) is used for roofing sheets, buckets, and water pipes. Even when scratched, the zinc continues to protect the iron.
- Tin cans (tin-coated steel) are used for food containers because tin is non-toxic and resists food acids. But they must be kept dry and intact — a dented tin can rusts rapidly.
5. Summarise the comparison
Property Zinc coating Tin coating Reactivity relative to iron More reactive (anodic) Less reactive (cathodic) Protection when intact Physical barrier Physical barrier Protection when scratched Sacrificial protection — zinc corrodes, iron safe Accelerated corrosion — iron corrodes at scratch Long-term reliability Excellent — self-healing in a sense Poor — requires perfect coating Final Answer
✓Final answerZinc coating is better to protect iron objects because zinc is more reactive than iron and provides sacrificial protection even when the coating is scratched, whereas tin accelerates iron corrosion once the coating is damaged.
- CBSE 2019Set ANNUAL1 markQ.What is corrosion?
›Reveal solutionSolution
Corrosion is a naturally occurring, spontaneous electrochemical process by which a metal is gradually converted into its oxide/other compound, deteriorating the metal — the most familiar example being iron rusting.
Corrosion occurs when a metal surface is attacked by substances in its environment — mainly oxygen and moisture, often assisted by dissolved CO2, SO2, or other acidic pollutants — converting the free metal into an oxide, sulphide, carbonate, or other compound. It is fundamentally an electrochemical process: small regions of the metal surface act as tiny anodes (where the metal is oxidised, M → Mn++ne−) and other regions act as cathodes (where atmospheric O2, dissolved in a film of moisture, is reduced), completing a tiny galvanic cell on the metal's surface. The classic example is the rusting of iron, where iron is oxidised and the Fe2+/Fe3+ ions combine with water and oxygen to form hydrated iron(III) oxide, Fe2O3⋅xH2O (rust), which flakes off, continually exposing fresh metal to further attack.
✓Final answerCorrosion = the slow, spontaneous electrochemical oxidation/deterioration of a metal by atmospheric agents (mainly O2 and moisture), e.g. the rusting of iron to hydrated Fe2O3.
- CBSE 2018Set ANNUAL1 markMCQQ.Match the following. Group A item: Corrosion. Choose its correct match from Group B: (A) Lanthanides and Actinides (B) Used in treatment of cancer (C) Purple of Cassius (D) Barbituric acid (E) Hydrated ferric oxide
›Reveal solutionSolution
Corrosion of iron (rusting) produces hydrated ferric oxide.
Corrosion is an electrochemical process in which a metal is oxidised by atmospheric oxygen and moisture, forming a coating of its oxide/hydroxide on the surface. In the specific case of iron, this process (rusting) forms hydrated ferric oxide, Fe2O3.xH2O.
✓Final answerCorrosion matches with E — Hydrated ferric oxide.
- CBSE 2017Set ANNUAL1 markQ.Zinc protects iron from corrosion better than tin. Give reason.
›Reveal solutionSolution
Zinc coats iron sacrificially (self-corrodes to protect the exposed metal), whereas a scratched tin coating instead accelerates iron's corrosion by making iron the anode.
Zinc lies above iron in the reactivity/electrochemical series (more negative reduction potential), so in the electrochemical corrosion cell formed at a scratch, zinc acts as the anode and is preferentially oxidised, while iron is protected as the cathode — this continues to protect iron even after the coating is locally broken (galvanisation, "sacrificial protection").
Tin, on the other hand, is less reactive than iron (less electropositive). As long as the tin coating is intact it protects iron by simple physical barrier action, but once scratched, iron (being more reactive) becomes the anode of the resulting cell and tin the cathode — this actually accelerates the corrosion (rusting) of the exposed iron, making tin a worse protective coating than zinc once damaged.
✓Final answerZinc, being more reactive than iron, corrodes preferentially (sacrificial anode) even when scratched; tin, being less reactive, instead makes exposed iron corrode faster once scratched.
🎓Unlock everything free for 14 days
- ✓Full step-by-step solutions
- ✓Concept-first explanations
- ✓Methods, shortcuts & mistakes
- ✓PYQ mapping + timed mock tests
Full access for 14 days. No credit card required.