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Exercises · Q13

Q.Distinguish between control limits and tolerance (specification) limits.

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Control limits are computed from the process's own past data — the grand mean Xˉˉ\bar{\bar{X}} and average range Rˉ\bar{R} of samples actually drawn from the process, combined with standard factors like A2A_2, D3D_3, D4D_4. They are plotted on sample statistics (Xˉ\bar{X}, RR), not on individual items, and they answer the question: "Is the process behaving consistently, with chance causes only?"

Tolerance (specification) limits, in contrast, are fixed externally, by the product's design engineering or the customer's actual requirement, entirely independent of how the process happens to be performing. They apply to individual finished items, and answer a completely different question: "Is this particular item fit for use?" …

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