Q.Why is the extraction of copper from pyrites more difficult than that from its oxide ore through reduction?
Step 1 – Composition of the two ore types
An oxide ore of copper (e.g. cuprite, ) contains copper combined only with oxygen — reduction is comparatively simple, since carbon (coke) can directly reduce the oxide:
Copper pyrites (), by contrast, is a mixed sulphide containing both copper AND iron, bonded as sulphides — extracting pure copper metal from it means both the sulphur and the iron have to be dealt with, not just the copper–sulphur bond.
Step 2 – The extra steps needed for pyrites
- Concentration by froth flotation to remove gangue.
- Roasting in excess air converts some sulphide to oxide and burns off part of the sulphur as :
- Smelting the roasted ore with silica (as a flux) and coke in a reverberatory furnace: silica combines with FeO (from partial oxidation of FeS) to form a slag, , that is skimmed off, leaving behind molten "copper matte" — a mixture of and residual FeS.
- Bessemerisation / converting: the matte is charged into a silica-lined converter and blasted with air; remaining FeS is oxidised and slagged off as , and copper is finally obtained by self-reduction:
Step 3 – Why this makes it "more difficult"
Each of these steps (roasting, slagging, converting) is an additional pyrometallurgical stage not needed for a straightforward oxide ore, and controlling the removal of iron (without losing copper to the slag) and sulphur (as SO, requiring gas handling) adds real process complexity compared to a one-step carbon reduction of an oxide ore.
Extraction of copper from pyrites is more difficult than from an oxide ore because pyrites is a mixed iron–copper sulphide: iron must be removed (via roasting and slagging with silica to form ) and sulphur burnt off, before copper can be obtained by self-reduction of the resulting matte in a converter — several extra steps compared to the direct one-step carbon reduction possible for a simple oxide ore.
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