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Examples A.2 · Example 5

Q.A manufacturer of medicines is preparing a production plan of medicines M1M_1 and M2M_2. There are sufficient raw materials available to make 2000020000 bottles of M1M_1 and 4000040000 bottles of M2M_2, but there are only 4500045000 bottles into which either of the medicines can be put. Further, it takes 33 hours to prepare enough material to fill 10001000 bottles of M1M_1, it takes 11 hour to prepare enough material to fill 10001000 bottles of M2M_2, and there are 6666 hours available for this operation. The profit is Rs 88 per bottle for M1M_1 and Rs 77 per bottle for M2M_2. How should the manufacturer schedule his/her production in order to maximise profit?

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With xx bottles of M1M_1 and yy bottles of M2M_2, maximise Z=8x+7yZ = 8x + 7y subject to x≤20000x\le 20000, y≤40000y\le 40000, x+y≤45000x+y\le 45000, 3x+y≤660003x+y\le 66000, x,y≥0x,y\ge 0. The maximum is at the corner (10500, 34500)(10500,\ 34500), giving profit Rs 325500\text{Rs }325500.

Step 1 — Identify. Choose how many bottles of M1M_1 and M2M_2 to fill so as to maximise total profit under the raw-material, bottle and time limits.

Step 2 — Set up variables and the objective. Let xx = number of bottles of M1M_1 and yy = number of bottles of M2M_2. Profit is Rs 88 per bottle of M1M_1 and Rs 77 per bottle of M2M_2, so the objective function to maximise is

Z=Z(x,y)=8x+7y.Z = Z(x,y) = 8x + 7y.

Step 3 — Mathematical formulation (the constraints). Raw material caps each medicine: x≤20000x \le 20000, y≤40000y \le 40000. Only 4500045000 bottles exist: x+y≤45000x + y \le 45000. Time: 33 h fill 10001000 bottles of M1M_1 and 11 h fills 10001000 of M2M_2, so the hours used are 3x1000+y1000≤66\tfrac{3x}{1000} + \tfrac{y}{1000} \le 66, i.e. 3x+y≤660003x + y \le 66000. With non-negativity,

x≤20000,y≤40000,x+y≤45000,3x+y≤66000,x≥0, y≥0.(1)x \le 20000,\quad y \le 40000,\quad x + y \le 45000,\quad 3x + y \le 66000,\quad x \ge 0,\ y \ge 0. \quad(1)

Step 4 — Solve (corner-point method). The feasible region is the convex polygon OPQRSTOPQRST with vertices

O(0,0), P(20000,0), Q(20000,6000), R(10500,34500), S(5000,40000), T(0,40000),O(0,0),\ P(20000,0),\ Q(20000,6000),\ R(10500,34500),\ S(5000,40000),\ T(0,40000),

where RR is the intersection of x+y=45000x+y=45000 and 3x+y=660003x+y=66000 (subtracting: 2x=21000⇒x=10500, y=345002x=21000\Rightarrow x=10500,\ y=34500). Evaluate Z=8x+7yZ=8x+7y at each corner:

Z(O)=0,Z(P)=160000,Z(Q)=202000,Z(O)=0,\quad Z(P)=160000,\quad Z(Q)=202000, …

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