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Exercises · 6.3

Q.Why is the extraction of copper from pyrites more difficult than that from its oxide ore through reduction?

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Step 1 – Composition of the two ore types

An oxide ore of copper (e.g. cuprite, Cu2OCu_2O) contains copper combined only with oxygen — reduction is comparatively simple, since carbon (coke) can directly reduce the oxide:

Cu2O+C→2Cu+COCu_2O + C \rightarrow 2Cu + CO

Copper pyrites (CuFeS2CuFeS_2), by contrast, is a mixed sulphide containing both copper AND iron, bonded as sulphides — extracting pure copper metal from it means both the sulphur and the iron have to be dealt with, not just the copper–sulphur bond.

Step 2 – The extra steps needed for pyrites

  1. Concentration by froth flotation to remove gangue.
  2. Roasting in excess air converts some sulphide to oxide and burns off part of the sulphur as SO2SO_2:

2CuFeS2+O2→Cu2S+2FeS+SO22CuFeS_2 + O_2 \rightarrow Cu_2S + 2FeS + SO_2

  1. Smelting the roasted ore with silica (as a flux) and coke in a reverberatory furnace: silica combines with FeO (from partial oxidation of FeS) to form a slag, FeSiO3FeSiO_3, that is skimmed off, leaving behind molten "copper matte" — a mixture of Cu2SCu_2S and residual FeS.
  2. Bessemerisation / converting: the matte is charged into a silica-lined converter and blasted with air; remaining FeS is oxidised and slagged off as FeSiO3FeSiO_3, and copper is finally obtained by self-reduction:

2Cu2S+3O2→2Cu2O+2SO22Cu_2S + 3O_2 \rightarrow 2Cu_2O + 2SO_2

2Cu2O+Cu2S→6Cu+SO22Cu_2O + Cu_2S \rightarrow 6Cu + SO_2

Step 3 – Why this makes it "more difficult"

Each of these steps (roasting, slagging, converting) is an additional pyrometallurgical stage not needed for a straightforward oxide ore, and controlling the removal of iron (without losing copper to the slag) and sulphur (as SO2_2, requiring gas handling) adds real process complexity compared to a one-step carbon reduction of an oxide ore.

✓Final answer

Extraction of copper from pyrites is more difficult than from an oxide ore because pyrites is a mixed iron–copper sulphide: iron must be removed (via roasting and slagging with silica to form FeSiO3FeSiO_3) and sulphur burnt off, before copper can be obtained by self-reduction of the resulting matte in a converter — several extra steps compared to the direct one-step carbon reduction possible for a simple oxide ore.

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