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Q.Write the names and formulae of two main ores of copper. Draw a labelled diagram of the furnace used in smelting during the extraction of copper, and also write the equations of the chemical reactions taking place in it.

Uttar Pradesh UpmspUP Board (UPMSP) Intermediate 2020Subjective· 4mImportance★★★★★
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Figure — Labelled reverberatory furnace used for SMELTING in copper extraction. A shallow hearth with a low a
Figure — Labelled reverberatory furnace used for SMELTING in copper extraction. A shallow hearth with a low a

Copper ores: chalcopyrite CuFeS2CuFeS_2 and copper glance Cu2SCu_2S; roasted ore + silica is smelted in a reverberatory furnace to matte (Cu2S+FeSCu_2S+FeS), the iron leaving as FeSiO3FeSiO_3 slag.

Two main ores of copper:

  1. Copper pyrites (chalcopyrite): CuFeS2CuFeS_2 — the chief ore.
  2. Copper glance (chalcocite): Cu2SCu_2S. (Others: cuprite Cu2OCu_2O, malachite CuCO3 ⁣⋅ ⁣Cu(OH)2CuCO_3\!\cdot\!Cu(OH)_2.)

Extraction — smelting. The concentrated ore is first roasted, then mixed with silica flux (SiO2SiO_2) and smelted in a reverberatory furnace. The chief reactions are:

Roasting: 2CuFeS2+O2→Cu2S+2FeS+SO22CuFeS_2+O_2\to Cu_2S+2FeS+SO_2

In the furnace, the iron sulphide is oxidised and slagged off:

2FeS+3O2→2FeO+2SO22FeS+3O_2\to2FeO+2SO_2

FeO+SiO2→FeSiO3 (fusible slag, removed)FeO+SiO_2\to FeSiO_3\ \text{(fusible slag, removed)}

The molten matte that collects contains Cu2S+FeSCu_2S+FeS. In the Bessemer converter it is further oxidised (bessemerisation):

2Cu2S+3O2→2Cu2O+2SO22Cu_2S+3O_2\to2Cu_2O+2SO_2

2Cu2O+Cu2S→6Cu+SO2 (blister copper)2Cu_2O+Cu_2S\to6Cu+SO_2\ \text{(blister copper)}

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