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Questions · Q6

Q.From the following data, calculate

(a) Re-order Level,
(b) Minimum Level,
(c) Maximum Level,
(d) Average Stock Level, and
(e) Danger Level:
Minimum consumption: 100 units per day
Maximum consumption: 200 units per day
Normal consumption: 150 units per day
Re-order period: 10 to 15 days
Re-order Quantity: 2,500 units
Time required for emergency purchase: 4 days
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  1. Re-order Level = Maximum Consumption × Maximum Re-order Period = 200 units × 15 days = 3,000 units
  2. Minimum Level = Re-order Level − (Normal Consumption × Normal Re-order Period) Normal Re-order Period = (Minimum period + Maximum period) ÷ 2 = (10 + 15) ÷ 2 = 12.5 days = 3,000 − (150 × 12.5) = 3,000 − 1,875 = 1,125 units
  3. Maximum Level = Re-order Level + Re-order Quantity − (Minimum Consumption × Minimum Re-order Period) = 3,000 + 2,500 − (100 × 10) = 5,500 − 1,000 = 4,500 units
  4. Average Stock Level = Minimum Level + ½ × Re-order Quantity = 1,125 + (2,500 ÷ 2) = 1,125 + 1,250 = 2,375 units
  5. Danger Level = Average Consumption × Lead Time for Emergency Purchase = 150 × 4 = 600 units …

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