Q.There is a limit beyond which the polishing of a surface increases frictional resistance rather than decreasing it. Why?
Step 1. At the everyday level, friction seems to arise from mechanical interlocking of surface irregularities (bumps and grooves), so one expects polishing (smoothing) a surface to always reduce friction, by eliminating those irregularities.
Step 2. At the microscopic (atomic) level, however, friction actually arises from electromagnetic interactions between the atoms of the two surfaces at the points of TRUE contact (the small fraction of the apparent area where atoms are actually close enough to interact).
Step 3. When surfaces are polished beyond a certain point, the true contact area can actually INCREASE (more of the apparent surface comes into close atomic proximity), which increases the number/strength of these interatomic bonds — increasing, not decreasing, the frictional resistance.
Step 4. This is why extremely smooth, clean metal surfaces (e.g. two optically flat, clean metal plates) can even 'cold-weld' together and resist sliding strongly — an extreme case of over-polished friction.
Friction's true origin is atomic-scale electromagnetic bonding at points of real contact; excess polishing increases the true contact area, so it increases rather than decreases friction beyond a certain point.
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