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Example · Example 13

Q.Describe, with balanced equations, how potassium permanganate is manufactured industrially starting from pyrolusite ore.

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Potassium permanganate is manufactured industrially from pyrolusite ore, MnO2\text{MnO}_2, in two successive stages.

Stage 1 -- oxidative fusion to manganate. Finely powdered pyrolusite is fused with potassium hydroxide in the presence of an oxidizing agent (atmospheric oxygen industrially, or potassium nitrate in a laboratory-scale variant), oxidizing manganese from the +4+4 state (in MnO2\text{MnO}_2) to the +6+6 state, as the dark green manganate ion:

2MnO2+4KOH+O2⟶2K2MnO4+2H2O2\text{MnO}_2 + 4\text{KOH} + \text{O}_2 \longrightarrow 2\text{K}_2\text{MnO}_4 + 2\text{H}_2\text{O}

Stage 2 -- oxidation to permanganate. The green potassium manganate solution is then oxidized a further step, from Mn6+\text{Mn}^{6+} to Mn7+\text{Mn}^{7+}. This can be done chemically, by passing chlorine gas through the alkaline manganate solution:

2K2MnO4+Cl2⟶2KMnO4+2KCl2\text{K}_2\text{MnO}_4 + \text{Cl}_2 \longrightarrow 2\text{KMnO}_4 + 2\text{KCl}

or, in the modern large-scale industrial process, by electrolytic oxidation, in which the manganate ion is oxidized directly at the anode of an electrolytic cell:

2MnO42−⟶2MnO4−+2e−2\text{MnO}_4^{2-} \longrightarrow 2\text{MnO}_4^{-} + 2e^- …

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