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Example · Example 11

Q.Describe, with balanced equations for every step, how potassium dichromate is manufactured industrially starting from chromite ore.

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Potassium dichromate is manufactured industrially from chromite ore, FeCr2O4\text{FeCr}_2\text{O}_4, in three successive stages.

Stage 1 -- oxidative fusion. Powdered chromite ore is fused with excess sodium carbonate in the presence of air, oxidizing chromium from the +3+3 state (in the ore) to the +6+6 state (as chromate):

4FeCr2O4+8Na2CO3+7O2⟶8Na2CrO4+2Fe2O3+8CO24\text{FeCr}_2\text{O}_4 + 8\text{Na}_2\text{CO}_3 + 7\text{O}_2 \longrightarrow 8\text{Na}_2\text{CrO}_4 + 2\text{Fe}_2\text{O}_3 + 8\text{CO}_2

The insoluble Fe2O3\text{Fe}_2\text{O}_3 by-product is removed by filtration, leaving a solution of yellow sodium chromate.

Stage 2 -- acidification. The sodium chromate solution is acidified, typically with sulfuric acid, converting the yellow chromate ion to the orange dichromate ion:

2Na2CrO4+H2SO4⟶Na2Cr2O7+Na2SO4+H2O2\text{Na}_2\text{CrO}_4 + \text{H}_2\text{SO}_4 \longrightarrow \text{Na}_2\text{Cr}_2\text{O}_7 + \text{Na}_2\text{SO}_4 + \text{H}_2\text{O}

Stage 3 -- conversion to the potassium salt. The sodium dichromate solution is treated with potassium chloride:

Na2Cr2O7+2KCl⟶K2Cr2O7+2NaCl\text{Na}_2\text{Cr}_2\text{O}_7 + 2\text{KCl} \longrightarrow \text{K}_2\text{Cr}_2\text{O}_7 + 2\text{NaCl} …

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